Red-D-Arc EXTREME 360 Spezifikationen

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Inhaltsverzeichnis

Seite 1 - Auto-Line

Arc Welding Power SourceEXTREME 360 MAPAuto-LineOM-237 881J2011−09ProcessesDescriptionMultiprocess Welding™File: MULTIPROCESS

Seite 2

OM-237 881 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

Seite 3 - TABLE OF CONTENTS

OM-237 881 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

Seite 4

OM-237 881 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

Seite 5 - 1-2. Arc Welding Hazards

OM-237 881 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

Seite 7

OM-237 881 Page 11SECTION 3 − INTRODUCTION3-1. SpecificationsInputPowerRated OutputVoltage Range in CV ModeAmperageRange inCC ModeMax.Open-CircuitVolt

Seite 8 - 1-6. EMF Information

OM-237 881 Page 126 Minutes Welding 4 Minutes Resting3-4. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rate

Seite 9 - 2-1. Symboles utilisés

OM-237 881 Page 13SECTION 4 − INSTALLATION4-1. Serial Number And Rating Label LocationThe serial number and rating information for this product is loc

Seite 10

OM-237 881 Page 144-4. Weld Output Receptacles And Selecting Cable SizesNOTICE − The Total Cable Length in Weld Circuit (see table below) is the combi

Seite 11

OM-237 881 Page 154-5. Remote 14 Receptacle InformationAJBKICLNHDMGEFSocket* Socket Information24 VOLTS ACA 24 volts AC. Protected by supplementary pr

Seite 13

OM-237 881 Page 164-7. Optional Gas Valve Operation And Shielding Gas ConnectionRef. 803 705-A / Ref. 803 691-CObtain gas cylinder and chain torunning

Seite 14 - OM-237 881 Page 10

OM-237 881 Page 174-8. Electrical Service GuideNOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not

Seite 15 - SECTION 3 − INTRODUCTION

OM-237 881 Page 184-9. Connecting 1-Phase Input Power! Installation must meet all Na-tional and Local Codes − haveonly qualified persons makethis inst

Seite 16 - . Single Phase Operation: The

OM-237 881 Page 194-10. Connecting 3-Phase Input Power! Installation must meet all Nationaland Local Codes − have only quali-fied persons make this in

Seite 17 - SECTION 4 − INSTALLATION

OM-237 881 Page 20SECTION 5 − GENERAL OPERATION5-1. Front Panel . Weld process operation sections de-scribe functionality of the identified items.1 Re

Seite 18 - ! Do not use worn

OM-237 881 Page 215-2. Mode Switch SettingsSwitch PositionProcess Output Control Panel Adjust Remote AdjustScratch Start TIG GTAW Electrode Hot Amps %

Seite 19 - 803 691-C

OM-237 881 Page 225-3. Configuration Option Menu 1 Mode Switch2 Remote 14 Receptacle3 Left Display4 Right Display5 Adjustment Control6 Remote PC Inter

Seite 20

OM-237 881 Page 235-3 Configuration Option Menu (Continued)V-Sense Feeder Weld ProcessThis option enables MIG (V.SEN MIG) or Pulsed MIG(V.SEN PULS) wh

Seite 21 - 4-8. Electrical Service Guide

OM-237 881 Page 245-3 Configuration Option Menu (Continued)Revision InformationThis option identifies the unit’s weld library (INFO LIB) and firm-ware

Seite 22 - ! Always connect green or

OM-237 881 Page 256-2. Scratch Start TIG Welding Mode - GTAW Process! Weld terminals are energized at alltimes in Scratch Start TIG weldingmode.1 Mode

Seite 23 - input1 2011−03 − 803 766-C

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

Seite 24 - SECTION 5 − GENERAL OPERATION

OM-237 881 Page 266-3. Lift-Arc TIG Welding Mode - GTAW Process! Weld terminals are energized at alltimes in Lift Arc TIG welding mode.1 Mode Switch2

Seite 25 - 5-2. Mode Switch Settings

OM-237 881 Page 276-4. TIG Welding Mode - GTAW Process! Weld terminals are energizedthrough the remote control in TIGwelding mode.1 Mode Switch2 Left

Seite 26 - 226 611-A

OM-237 881 Page 28SECTION 7 − GMAW/GMAW-P/FCAW OPERATION7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process804 938-A! Turn off

Seite 27 - allow single

OM-237 881 Page 297-2. MIG Welding Mode - GMAW/FCAW Process! Weld terminals are energizedthrough the remote control in MIGwelding mode.1 Mode Switch2

Seite 28 - SECTION 6 − GTAW OPERATION

OM-237 881 Page 307-3. MIG - Wire and Gas Selection TableWIRE TYPES** GAS TYPES DEFAULT INDUCTANCESteel.035 (0.9) STL.045 (1.2) STL.052 (1.4) STLARGN

Seite 29 - 872. 0 5

OM-237 881 Page 317-4. Pulsed MIG Welding Mode - GMAW-P Process! Weld terminals are energizedthrough the remote control inPulsed MIG welding mode.1 Mo

Seite 30

OM-237 881 Page 327-5. Pulsed MIG - Wire and Gas Selection TableWIRE TYPES* GAS TYPESSteel.035 (0.9) STL.045 (1.2) STLARGN CO2 (ARGON / CARBON DIOXIDE

Seite 31

OM-237 881 Page 337-6. Remote Process SelectThis power source can be used with wirefeeders that support Remote Process Se-lect. This feature allows th

Seite 32 - 804 938-A

OM-237 881 Page 347-7. Typical Connection For Voltage-Sensing Feeder GMAW/GMAW-P/FCAW Process804 843-B! Turn off power before mak-ing connections.1 Po

Seite 33

OM-237 881 Page 357-8. V-Sense Feeder Welding Mode - GMAW/FCAW Process! Weld terminals are energized at alltimes in V-Sense Feeder weldingmode.1 Mode

Seite 34

TABLE OF CONTENTSSECTION 8 − SMAW/CAC-A OPERATION 37...8-1. Typical Connection For SMAW And CAC-A Pr

Seite 35

OM-237 881 Page 367-9. V-Sense Feeder Welding Mode - GMAW-P Process! Weld terminals are energized at alltimes in V-Sense Feeder weldingmode.1 Mode Swi

Seite 36 - Work like a Pro!

OM-237 881 Page 37SECTION 8 − SMAW/CAC-A OPERATION634218-1. Typical Connection For SMAW And CAC-A ProcessRef. 804 842-B! Turn off power before mak-ing

Seite 37 - 7-6. Remote Process Select

OM-237 881 Page 388-2. CC Welding Mode - SMAW/CAC-A Process! Weld terminals are energizedthrough the remote control in CCwelding mode.1 Mode Switch2 L

Seite 38 - ! Turn off power before mak

OM-237 881 Page 398-3. Stick Welding Mode - SMAW/CAC-A Process! Weld terminals are energized at alltimes in Stick welding mode.1 Mode Switch2 Volts In

Seite 39

OM-237 881 Page 408-4. Optional Low Open Circuit Voltage (OCV) Welding ModesLow OCV OperationThe unit can be optionally config-ured for low open circu

Seite 40

OM-237 881 Page 41SECTION 9 − MAINTENANCE & TROUBLESHOOTING9-1. Routine Maintenance. Maintain more oftenduring severe conditions.! Disconnect powe

Seite 41

OM-237 881 Page 429-3. Help Displays. All directions are in reference to the frontof the unit. All circuitry referred to is lo-cated inside the unit.H

Seite 42

OM-237 881 Page 439-4. TroubleshootingTrouble RemedyNo weld output; unit completely inop-erative.Place line disconnect switch in On position (see Sect

Seite 43

OM-237 881 Page 44SECTION 10 − ELECTRICAL DIAGRAMFigure 10-1. Circuit Diagram

Seite 44

OM-237 881 Page 45254 090-A

Seite 45 - 6 Months

OM-237 881 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−017Protect yourself and others from injury — read and follow these precaut

Seite 46 - 9-3. Help Displays

OM-237 881 Page 46SECTION −11 − PARTS LISTMOD 2Ref. 804 771-D12345111210914151819202122236242526272829303132333435363738394243454746494850515255545356

Seite 47 - 9-4. Troubleshooting

OM-237 881 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Parts AssemblyQuantity1 237 879 Wrapper (Includes Insulators and Safety Labels) 1...

Seite 48 - Figure 10-1. Circuit Diagram

OM-237 881 Page 48DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Parts Assembly (Continued)Quantity33 Nameplate, Rear (Order by Model and Serial Numbe

Seite 49 - OM-237 881 Page 45

OM-237 881 Page 49DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Parts Assembly (Continued)Quantity64 218 183 Rcpt Assy, Tw Lk Insul Fem(Tweco Type) (

Seite 50 - SECTION −11 − PARTS LIST

NotesSOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) SOCKET/WRENCH SELECTION TABLE(METRIC)Specifications Socket or Wrench Size Specifications Socket or

Seite 51 - OM-237 881 Page 47

Effective January 1, 2011(Equipment with a serial number preface of MB or newer)This limited warranty supersedes all previous manufacturerswarranties

Seite 52 - OM-237 881 Page 48

ORIGINAL INSTRUCTIONS − PRINTED IN USA 2011−01Model Name Serial/Style NumberPurchase Date (Date which equipment was delivered to original customer.)Di

Seite 53 - OM-237 881 Page 49

OM-237 881 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

Seite 54

OM-237 881 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

Seite 55 - Warranty

OM-237 881 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

Seite 56 - Owner’s Record

OM-237 881 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles

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